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Experimental Plastic Injection Mold

Injection molding experimental mold is a specialized mold used for research and experimentation of injection molding processes. Injection molding is a method of producing molded products by injecting melted plastic materials under high pressure into the mold cavity, cooling and solidifying them. Injection molding experimental molds usually have the following characteristics and functions: 

    Characteristic

    The structure is relatively simple and easy to manufacture and modify to meet different experimental needs.
    The size may be smaller to reduce experimental costs and material consumption.

    Effect

    1. Used to test the performance of new plastic materials during injection molding, such as flow ability, shrinkage rate, etc;
    2. Study the influence of injection molding process parameters (such as injection pressure, temperature, speed, etc.) on product quality;
    3. Assist in developing new injection molding products and optimize mold structure and process through repeated experiments;
    4. Train relevant technical personnel to familiarize them with the principles and operating procedures of injection molding;

    In short, injection molding experimental molds are important tools for exploring and optimizing injection molding processes in scientific research and production.

    Is the injection molding experimental mold the same as the injection molding rapid mold?

    The experimental injection molding mold and the rapid injection molding mold are not exactly the same.

    1. Injection molding experimental molds mainly focus on the research and testing of injection molding processes, to explore the effects of different material properties and process parameters on product quality, in order to optimize processes and product design.
    2. Its design and manufacturing typically place greater emphasis on flexibility and adjustability to meet diverse experimental needs.
    3. Injection molding rapid molds, on the other hand, emphasize shortening the manufacturing cycle of molds to quickly respond to market demand and produce small batches of products in a relatively short period of time. 
    4. Rapid molds may use some special manufacturing processes and materials(eg.P20) to accelerate the manufacturing speed of molds, but in terms of the complexity and service life of molds, they may compromise compared to traditional molds.

    Although both are related to injection molding, there are certain differences in application purposes, design priorities, and manufacturing characteristics.

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